Om642 egr delete resistor location. (2400 Ohms is the same as saying 2K4 or 2.

Construction allows oil leakage fill the motor, and it'll fail. Feb 13, 2024 · Sprinter egr cdi piese masina tuning 7l malone lossSprinter dodge 2008 conceptcarz drivespark wallpapers Egr sprinterJeep mercedes 2007-2008 om642 full egr delete. Although there is one. Car. 0 OM642 with EDC16 EDC16CP31 ECU. Art, of Wire Diet, added the piggy back chip to my ECU with the EGR function deleted. #1 · Jul 5, 2011. Apr 24, 2013 · Dealers want at least $1,300 to fix it. First question - where is the throttle body located for the om642 engine? Also if I delete the egr, what May 11, 2020 · Due to the amount of carbon and sludge in the inlets and EGR cooling system, I also decided to carry out an EGR delete at the same time, in order to make the system far cleaner for the future. Jul 29, 2016 · Has anybody deleted the EGR on OM642. Oct 15, 2014 · oil from turbo on the om642 will leak onto the actuator possibly shorting the fuse . It’s meant to make vehicle emissions cleaner, by burning them a second time. Part 1 of 2 It has been Stage 2 tuned since 2010. Sold Out. BROCO OM642 Turbo Intake Seal, Car Turbo Intake Seal & Engine Breather Seal Kit for M-ercedes-Benz OM642 Engines A6420940080 £10. 05 with a radio shack resistor. Other makes using OM642 V6 engine: Chrysler 300C 3. #1. It fools the ECU into thinking the swirl flap motor is still connected and working. Jan 7, 2023 · The EGR delete simply means that the vehicle’s exhaust gas recirculation system has been removed to make room for an aftermarket kit. 4K). I did put a zip tie around the folded end of the wrap to hold it in place afterwards. I bought the module to delete adblue, swirl flaps and EGR (he said it is no problem that EGR is currently non functional). Thanks Received: 75 (53 Posts) Posts: 452 Threads: 126. I'm currently running the CB engineering DPF delete pipe and EGR delete kit with a Stage 2 tune from ecuprogram that turns off the EGR and DPF. #4 · Apr 14, 2004. Includes stainless steel hardware. ¤ . EGR eliminated, ECM recalibrated, modified rack position feedback circuit. Its a large cylindrical object with a plug on the end. After drive 5 km and engine is warm the idle running jerky and maybe 3-5 minutes later it runs smooth and 5 minutes jerky again. 0L OM642. Add Your Review. Nov 10, 2008 · EGR Delete the Right Way. Tel: 01707 395999 www. Dec 19, 2011 · The coolant hose that goes from the side of the cylinder head to the EGR cooler can be bypassed. 7Kohm resistor to bridge red & grey wires on M55's plug as described however it resulted in a blown 15A fuse after KOEON that then triggered a cascade of CDI3 codes (I think a total of 5 or 6 were set) related to EGR positioner & sensor, boost tube sensor signal interruptions, & a Coolant low visit workshop message in IC. In Model Year 2007, the OM 648 was replaced by the OM 642 V6, which first appeared in the E320 BLUETEC. It's working good since 2013 until now on my W211 E270 OM647. By doing this when the EGR solenoid is de-energized the MAF will read as normal. This is the only photo I can find showing the EGR (as I sold my CRD), its the item at the top of the photo that has a green dot on it. Select Vehicle to Check Fitment. Stage 1 Performance Flash Tune gains +30WHP +40WTQ at the wheels. '03 ML270 (owned from 60k miles, now on 90k+) Apr 8, 2019. This EGR Delete Kit will work on the following vehicles. When egr actuated open-engine struggles and white smoke is coming of exhaust if accelerated briefly (also struggling to rise rpm) Jun 27, 2020 · Sunny Essex. welwynmerx. 6L DOHC, TR-3650 Aug 17, 2017 · First, the E320 CDI (W211) debuted in June, 2005 powered by the OM 648, an inline six-cylinder common-rail diesel equipped with a Diesel Oxidation Catalyst. You can loosen the egr connections and put a piece of sheetmetal into it,add a second seal between, then thighten the connection again. 89 £ 10 . 0crd, which has om642 160kw mercedes engine. 0L diesel (2006-2011) (Europe and Australia only) Jeep Cherokee WK (3rd gen) 3. This EGR valve removal kit allows you to completely remove the EGR system from the engine. Tel: 020 8863 9233. Performance tuning modifies torque limiter maps, boost levels, fuel maps, and more. Bolts in with basic hand tools. The EGR valve, while a well-intentioned design feature is impractical in the sense that it sacrifices the performance of the engine in order to ultimately work against its own goal. Oct 21, 2020 · He has been very responsive to me. Jeep WK Mercedes ML/GL/R/E OM642 CRD CCV Plug. Oct 14, 2017 · In the meantime, Can I blank off the Pipe at the Turbo Manifold side of the EGR Flex pipe to prevent exhaust gas leaks, will probably set off a check engine light as I've used a resistor on the EGR motor before during diagnostics and whilst there was no limp mode there was a check engine light for no flow. The swirl motor is known to fail due to leaky CCV system and poor design/reliability. Mar 16, 2021 · Mercedes-Benz Servicing, repairs, engine and diagnostics. $ 24. Just need some time to weld up a throttle valve replacement Mercedes EGR Delete. And it works (at least for me). Apr 30, 2022 · In this video I perform a swirl flap delete by fitting a resistor on my Jeep Grand Cherokee WK/WH 3. Apr 8, 2019 · Your Mercedes. I found him through youtube. Whilst I was deep in there I also changed the water pump which did have some bearing noise evident when it came off. He can delete EGR, DPF, Adblue, disable swirl flap motor and provide a stage 1 tune in form of OBDII module. Part Number: OE A6421400860 — Jul 6, 2007 · Literally all I did was bend the resistor and put it in the plug in that used to plug into teh EGR. I am going to start with my rough idea of importance once May 20, 2021 · It was a good fit anyway just to stop the resistor touching metal surfaces . youtube. Sep 12, 2012 · I think it’s time we have a thread dedicated to all things performance and improvement modifications for the Jeep OM642 CRD engine. This engine does not use the additive AdBlue®, but does use a Diesel Oxidation Oct 12, 2019 · Removal and replacement of the EGR Valve - checking it is clean and working okSubscribe for more videos: https://www. $549. What I'm looking for is a way to tap into the intake system of a running engine (so without taking it apart) that I could spray in the Nov 1, 2008 · EGR Delete 320 cdi. l will be checking that before spending cash. Even though I remove mine yearly to spray the gunk off I had never taken it apart before so blaming the sunshine I cracked on with the attempt . 7K ohm resistor is sealed inside of connector for a clean and hidden look. Feb 22, 2012 · I used a . Turbo variable geometry is moving freely. We just bought a van after a long year of searching! We’ve had it inspected and is in great shape apart from the dpf issues. They have multiple levels of thier tunes available. Swirl flaps can stick due to carbon build up Feb 27, 2015 · IMO proceeding with DFP/EGR removal you will be asking for trouble and the so called additional power gains will be minimal as a decent stage 1 remap by a highly reputable tuner would give you peak optimum power in comparison. This will be helpful to have all the modifications we have done to improve upon the design, performance, and reliability of the drivetrain in one thread. Share. Feb 13, 2017 · We may earn a commission for products purchased through links on this page Dec 8, 2018 · Most reliability issues with the OM642 V6 revolve around the emissions systems, as you have unfortunately discovered. 4. Wayne Gates - Mercedes-Benz, Unit F3, Phoenix Industrial Estate, Rosslyn Crescent, Harrow, Middlesex, HA1 2SP. We’ve performed work on over 50,000 medium and heavy-duty trucks to date, and we’re proud to offer exhaust gas recirculation (EGR) services on Nov 18, 2014 · 1) Unplug diff pressure sensor (Rear of engine bay, driver side) 2) Connect a 2400 Ohm resistor across pins 1 and 3 of the connector. Hunter Kit Cars Shelby 427 Cobra replica. Oct 16, 2015 · Haha, given that the EGR/DPF/SCR delete PCM tunes that are a prerequisite to run these hardware components currently cost $1200 - $1300, perhaps this vendor projects the market will bear these prices. The MAF sensor feels how much air is passing through the EGR valve when it's open/closed. But a gain of 9 miles is not realistic. Pin 3 is the top connector, Pin 1 is the bottom one) 3) Connect a 390 Ohm resistor (390R) across pins 1 and 2. 0 CRD (Common Rail Diesel) the same as used in various Mercedes Benz sedans, SUVs and trucks including the Chrysler 300 sold outside of the US 10K ohm resitors will work in place of the TAD and TAB solenoids . 1998 MB E300 - 194,000 miles. Render motor/flap mechanism inoperable. Best part is that all the changes are reversible. Jeep, Mercedes, Chrysler CRD OM642 Diesel EGR Block Off Plates 2007-2012. The shape and rate of flow of the Plenum can make a large improvement to fuel engine efficiency on the OM642. [1] The engine features common rail Direct injection and a variable nozzle turbocharger. Swirl flaps and black death onset primarily. $30. ML 350 BlueTEC (W166) w/ 3. 9k ohms (1,900 ohms) The closest I had was a big ol' 3k 5 watt. GLS 350d (X166) w/ 3. How to remove, clean, or bypass the egr valve on trafic, vivaro, andEgr valve bypass vivaro trafic primastar Egr delete jeep om642 mercedes 2008 2007. Feb 15, 2013 · 2012 Mercedes-Benz CLS350 CDI Engines and Transmissions. Ryan advises, "When performing computer Self-Test after installing this kit it is normal to get code: 33 / 332 EGR valve opening not detected. On the freeway I'm averaging 28 my wifes gl320cdi is averaging 24 at 70 mph. In a diesel vehicle, the EGR system redirects some exhaust gases back to the engine’s combustion chamber. Remove engine cover to expose the vent tube and sensor. I just did an egr delete mapping and will also block of the intake to the egr from exhaust. I want to do this resistor mod to the throttle valve so that restriction can be removed. OM642 Engine Parts | CB Engineering Jun 4, 2023 · Jun 4, 2023. The circuit is really simple. Heres the resistor values and a diagram for deleting the EVP. I have gone through the pain of replacing the turbo and actuator, wired open the Inlet Port flaps and cheated the Shut-Off motor with a resistor as Dec 17, 2017 · Reputation: 2. Having seen a mod on another forum I decided to give it a go and installed it last night. Jeep Mercedes 2007-2009 OM642 Full EGR Delete. Jan 10, 2014 · Anyway lone story shorter, I came up with the idea of subbing in a "Dummy Load" in place of the EGR valve in hopes of fooling the ECU. Looks like MB came out with a bulletin advising service to clean the short Egr pipe (front of the engine refered to as egr admission hose) every 40k miles. The Jeep WK CRD Turbo resonator delete pipe to replace the plastic turbo silencer pipe. This is usually done because of damage to the flaps from wear and tear, accelerated by EGR gasses. Instead of going to the EGR cooler, connect the hose from the cylinder head to the plastic "Tee" that's in front of the tandem pump. However when idling or stop red light 2355-001 insufficient egr flow comes up and puts in limp no turbo, key cycle does the trick until next stop, but imagine this pain as doing up to 100 miles a day 6 days a week. Required. Senderofan. One guy got it out by mistake by undoing the bolts and hitting full throttle which shot it out, he does say it was not the smartest but if mine does not come out easy i planned to loosen the bolts to see if the pressure will push it out but the bolts will stop it taking off. To prevent eml and limp mode just fit a resistor to the red/green and grey wires in the egr plug, I used a spare 4. QTY. However some smart people realized we don’t need it as it does not affect driveability or power and the fix is < $. The previous owner got the filter “boared out” the dpf but apparently did Oct 18, 2010 · Only 605/606. 2 seconds, and has a top speed of 250 km/h. 5V 4. However Exhaust gas recirculation (EGR) removal – also called EGR Delete – involves overriding or removing the EGR. I've been reading elsewhere that it keeps your oil and DPF cleaner. 5mm pump elements, Holset HX40 Turbo feeding Eaton M90 supercharger through custom fabbed intake system. 826 Engine 2016. Your intake is probably nothing but sludge. Just let us know which vehicle you have then we can supply you the correct value Resistor & instructions on how to fit it. A circuit has to be designed that reduces the MAF output voltage whenever the EGR valve is called to actuate. 2009 - 2011 Mercedes BlueTec OM642 Full EGR delete kit. It runs fine, but you have a check engine light. Removing and cleaning egr valve for the Mercedes om642 3-liter V6 diesel engine. 1 Review. I would imagine that if you wanted to use the engine outside of transportation, it may be easier to find an ECU to do so. OM642 EGR/intake cleaning. this fuse runs the intake port ,egr, boost pressure position. 826 engine 2012-2014. However, with the right tools and enough patience you can get it loose an Jan 10, 2019 · Yes, it is illegal to remove any emissions related gear that came with the car when manufactured - but in the case of an EGR software based removal, it's hard to detect as the car will still (currently) pass an MOT based on the simple tests on the only thing that's tested on diesels is a 'smoke emissions test', where the only thing measured is the density of the smoke: Vehicle test procedures Feb 12, 2018 · I remove EGR valve connector and install resistors to keep EEC from throwing a CEL and code. Engine warming up fast, 2. May 4, 2021 · (05-05-2021, 12:15 AM) Leskype Wrote: Yes used dpf original but proffesionel cleaned and all ok and whit new pressure sensors I will try check all connections pipe , the gearbox is aldo new along whit torque converter and valvebody complete If i look gear to 1 gear and drive it also make the hard jerk like the engine is breaking When the car was tuned and egr off id did nok make the hard jerk Nov 22, 2012 · The egr is located on the inlet manifold next to the turbo on the nearside off the car. 962 turbo. Apr 1, 2018 · Below are the known connections for W210 300 TurboDiesel and W210 270CDI, W210 320CDI and W163 ML270 CDI. The kit comprises quality components made from stainless steel and tig welded. 0L diesel (2006-2010) Associated part numbers (compatible manifold): Oct 11, 2014 · x2 to remove the parts after the ECU is reflashed. The wire from MAF pin 5 to the ECU Pin 24 plug 2 is Brown/White. Improved response off the line, and less dpf regenerations by half. uk. Nov 11, 2021 · Specialist in parts for W140 and R129 Mercedes-Benz models. Two bolts to remove the EGR , mine came out Mercedes OM642 CRD Diesel Parts. Dec 11, 2001 · On the other side add a resistor (I used a 1/2w 5. Jul 5, 2011 · Chirpz Discussion starter. Pulling more air and fuel into your OM642 is the main goal to any engine performance tuning project. 826 engine 2013-2015. Member RC Dan wrote, ". And the EGR delete has nothing to do with the drop in fuel mileage. The EGR valve gets removed, so exhaust gases get re-routed from the engine. This is the 9th video of a series of oil cooler leak fix job: see the playlist to wat Aug 29, 2021 · Egr replaced with other used one and still same symptoms/behaviour. Jan 17, 2023 · The only things gone are the smog pump, cross pipe between the heads, purge solenoid and the egr delete plate. Jeep Mercedes OM642 Swirl Motor Simulator Plug. Tools required, hammer, 20mm wood chisel and a file to clean up the bur you will leave on the Jul 27, 2011 · 1. 2007 Mercedes-Benz ML320 CDI Diesel motor with the error code P2008 Swirl motor failure. Hello, I have chrysler 300c 3. All above will cause fault codes, when operation of the flaps/motor is not what wanted. Apr 14, 2004 · 264 posts · Joined 2002. The threads here on removing the swirl flaps are very useful so thank you all for those. You can read about it on the 300C forum. EGR transducer negative side: 300 TD: Pin 35 (grey-green wire) CDI: Plug 3, Pin 50 (grey-black wire) 2003 ML270 CDI. OEM Number: 6421401860 Manufacturer Number: 7645D. If you get 1watt or above resistors the tails will be Nov 26, 2021 · 1. 0L diesel (2005-2010 Europe, 2007-2009 N America) Jeep Commander XK 3. MK4 base kit, 2004 Mach 1 donor, 4. You can have linkage between motor and flap common link removed, and you can fix the flpas fully open (linkages forward with iron wire etc Jun 8, 2020 · This is why when doing the 'resistor mod' to electronically 'delete' the swirl flap motor, you disconnect the arm to the flaps and fix it in the open position (because if it was left in the closed position, the closed flaps could become the limiting factor in delivering sufficient air to the engine under high air demand conditions). 7K ohm resistor across the two middle connectors. OM642 This item is built to order. Then a bead is rolled on the end to hold the hose on. The EGR position sensor is a potentiometer, so replacing it with a resistor won't cut it. 195 kW (265 hp) and 620 Nm of torque: the excellent diesel engine in the CLS 350 CDI BlueEFFICIENCY is now even more powerful and boasts a correspondingly superior performance. EGR Block Off Plates for your Jeep, Mercedes, Chrysler with the OM642 engine. More Power. I recently developed a bad swirl motor on my WK 07 CRD. #3 · Sep 29, 2009. Use 1″ coupler and some extra 1″ heater hose to finish. (12-19-2017, 12:36 AM)remteh Wrote: So with egr and dpf disabled (dpf physicaly removed) it seems turbo is spooling up slowly at low revs. Aluminium pipe- straight 63mm (2,5") 5,50 €. On an '08 you don't have Adblue/SCR so you'll never need to worry about that, and EKAS (swirl valve) and EGR issues can be permanently eliminated with a GDE tune. Therefor the DPF is going away. I measured the DC resistance of the EGR valve control (PWM to +12) & it came out to 1. Someplace someone did a mistake, i guess. No problems. This tune is for 2013-2014+newer Mercedes Benz ML350 3. Made from aluminum mandrel bent tubing with machined aluminum fittings to bolt into the stock location. Seen mention recently that the back of the EGR can be removed to check/clean the mechanical inside workings of an egr . Description Application Reviews (2) Discussion. Big thanks! Alex Crow said: OK, this works on a W211 with CDI3 electronic EGR valve and 648 (IL6 320 cdi) engine. Like. When done egr self test-star showed that egr needs replacement,hence swapped it to other. Jul 13, 2003 · The EGR valve is operated in varying degrees whenever the engine is in cruise mode. 7k ohm, on my car i have a dtc code p2355-2 which indicates maf airflow high but the car runs perfect, 2. Thanks to this forum, I was able to gain an understanding of the problem. Mine went up after my EGR delete. All to help safely increase HP/TQ, while keeping good drive-ability and factory fail-safes/limp protection in place. Feb 20, 2023 · With components removed, we get a view of the complete EGR system of an OM642 diesel engine. Established for 20 years all vehicles washed and vacuumed. 18 posts · Joined 2015. Dec 21, 2015 · Help! Can anyone direct me to the most effective way of deleting the EGR on my 2006 W211 OM642 E320. Done, no more CEL. EGR transducer positive side: Jun 4, 2020 · In EGR Eliminator Installation Manual @ Wayback Machine. Unfortunately, EGR often makes very little May 25, 2018 · (05-25-2018, 08:35 PM) ziondio Wrote: Vehicle: US version 08 ml320cdi om642 3. 89 Get it as soon as Thursday, Apr 18 Apr 15, 2013 · MB Enthusiast. Current/ future mods: 7. 0 EDC16cp31 SW: 1037386937 Spare: CR4-642-44P4-164WASS-160kW-BIN10NAG2P2-DPF-3906x022ME SW upg. Jun 13, 2024 · 14,80 €. Ebay EGR Delete Resistor Morepower Tuning Ebay is starting to block the sale of this item & plans to block sale of any item which deactivates EGR Valve. 4 12-19-2017, 12:53 AM. The exhaust side plates are laser cut from 304 Stainless Steel Plate. Thanks Given: 27. 3. As its STAINLESS STEEL you know it will never rust and generally look poor like mild steel versions, it also wont crack or Sep 13, 2019 · Removing egr from a 2007 S211 om642 engine to give it a clean. The fix is simply removing the electrical plug from the swirl flap motor and inserting a 4. Disable EGR. EGR removal kit used to blank the original equipment (OE) EGR valve. Hell this last tank I got 25 mpg on a car rated at 24/19 and 99% of that driving was going back adn forth to work. All to help safely increase HP/TQ, while keeping good drive-ability and factory fail-safes/limp Jun 7, 2017 · Here's the the general OM642 parts, the DPF delete is under mercedes. Removing the EGR valve is going to improve the efficiency and performance of your vehicle and it is going to be a lot more powerful. Joined: Jan 2017. Typically, these exhaust gases would be used in the engine for further combustion. com/@jackpwc01?sub_confirmation=1 Dec 31, 2011 · Malfunction of the torq motor is common V6 CDI engine. Ask a question about this product. GL 350 BlueTEC (X166) w/ 3. Will not work on Sprinter OM642 due to different EGR system. : . Normally that "Tee" connects to the other side of the EGR cooler (small hose). 0 CRD OM642. Stage 1 tune - +30WHP +40WTQ at the wheels. There are differences in the EGR valve and coolant routing from the earlier OM642 Engines. 6K ohm resistor) and connect to relay terminal 87. (2400 Ohms is the same as saying 2K4 or 2. Add to cart. #6 · Oct 18, 2015 (Edited) Guess the market will impact the price. Aug 4, 2016 · The ecm calculates the amount of fuel to inject upon the air the engine is using at the exact same time. The engine is running hotter with more air to burn. Report a Lower Price. Mine on my 08 ML320 were so bad chemicals wouldn't touch it and had to be taken off and a pressure washer used to clean them out. Hiya, I've picked up a ML270 of 2003 vintage with 60k on the clock, but it needs some attention before I can use it as a family runaround. This tune is for 2007-2008 Mercedes Benz ML320 3. I have a 08 dodge which has the egr unplugged and the beast gets 5-8mpg more. My car is registered without a DPF. 00. The EGR valve reduces the pollutant content of the exhaust gases by allowing you to determine the amount of flue gases into the intake. We’ve got a mechanic who we trust in Calgary who quoted us about 3500$ to do the egr/dpf tune, egr delete and dpf delete. The OM642 relies on the map sensor to tell the ecm how much boost the turbo is making and calculates fuel from that value. The bypass valve for the heater requires a vacuum feed, so I rerouted the connections for that use. $475. Jun 12, 2012 · Some 300C guy's have been trying to do the resistor mod to the egr, but are getting a DTC for low egr flow. EGR valve is elusively accessible in W221 S350 CDI but very difficult to remove it. This kit removes the EGR valve and EGR cooler systems. : P20944P4 I currently have the engine torn down to the oil cooler and really don't want to reinstall the egr and other related problems and the tuning is simply beyond my abilit Jul 4, 2017 · Has anyone had success in getting the bypass mod working on an OM642, or is ECU remapping the only way to go? Any information on the MAF sensors so we can start piecing a similar mod together? Thanks Jun 7, 2017 · 06-09-2017 12:06 PM. Free Shipping. Yet. I'll go over how to check to make sure its safe to use the Resistor Jun 28, 2023 · As plastic links broke on both side swirl flaps I took motor out , fixed flaps open position and fitted resistor. One of the key benefits of working with Diesel Spec for your tuning and deletion needs is that we’re proud to offer services on more models and brands than anyone else. GDE or Green Diesel Engineering can for all intent tune out the EGR, increase MPG's, add more usable torque & HP & give much better coasting and better throttle tip in responce. Nov 28, 2017 · W211 E320 Diesel OM642. When the EGR solenoid circuit is energized the relay will energize and the added resistance to the MAF circuit will be seen by the ECM as a lower air flow reading. This is an electrically activated EGR. When engine revs up and keep it 2500rpm it comes down itself sounds like the engine is choking. The Coupé accelerates to 100 km/h in 6. 0 litres (2,987 cc), 24-valve, aluminium/aluminium block and heads diesel 72° V6 engine manufactured by the Mercedes-Benz division of Daimler AG as a replacement for the Mercedes straight-5 and straight-6 cylinder engines. Jul 23, 2015 . . @Fatsnacka Charlie hasn't been seen since 2013. Remove the EGR valve from the intake manifold of OM642 v6 diesel engine. 5. 2117 posts · Joined 2009. Our plugs will work on 2009+ OM642 Bluetec Engines and Sprinter OM642, but ECM tuning will be required to keep a check engine light off as these engines use sensors that verify swirl Jul 27, 2011 · The Best mod for EGR Delete. 10K ohm resitors will work in place of the TAD and TAB solenoids. This kit removes the entire EGR system from the OM642 newer 2009 - 2011 Bluetec Mercedes motor that have the Urea Injection System. 2013-2014+ ML350 CDI OM642 Diesel. I am interested if anyone has unplugged or taken off their egr on the newer cdi and had any results. Oct 5, 2020 · Location SCOTLAND Car Cls 350 cdi 2010 grand edition. this isn't my 300c , its a fellow memebers car , hes had code P0299 on his OM642 for over a year Sep 28, 2009 · 650 posts · Joined 2009. Acceleration is good, no jerking, but it seems to jerk just a little bit when you keep stable rpm's, for example - in Mar 19, 2012 · Inlet port shut off motor delete (CDI2) A popular mod now, is to disable the inlet port shut off flaps, particularly on 270 CDI (612) engines. It satisfies EGR monitoring function over various driving conditions, and also prevents EGR valve open circuit/short circuit etc fault codes Jul 12, 2011 · Going to do this myself and have heard alot about how tight the fit is. E320cdi and CLK200. 180 000 km to it. I'm assuming the same DPF was used on the ML and the E series. Hi So I was drawn here by the egr bypass mods which are excellent work and seem similar to what would be required on an OM642, but not quite. I removed the parts you identified without issue so far. The phenolic spacer for the stock intake manifold (between lower and upper manifold) has no hole for the EGR gases, so no hot exhaust gas can enter the upper IM, lowering intake temps drastically (the Jan 23, 2020 · Jan 23, 2020. Any info on this? Altamonte has a good read here. $20. $140. The same process as 280cdi, 320cdi and 350cdi. Even though I remove mine yearly to The Mercedes-Benz OM642 engine is a 3. EGR valve for early OM642 engines used in the E320, R320, ML320 and GL 320 models up to 2009. I took it to the dealer and got a quote of $1235 to replace the swirl motor (actuator) but they added that it may cost $1600 to $3000 extra if Jul 4, 2017 · Welwyn Merx Limited is a family run business with genuine passion, dedication and 25 years of experience dealing with Mercedes-Benz and AMG passenger cars. Had the engine replaced and now i get p0403 fault after the engine warms up and is kept at stable rpm's, no matter what's the speed. I had a set of new air filters in the garage , last change was 2 years ago and 16,000 miles so I thought id swap them over whilst the batwing was off . The intake plenum take the air from the filter and allow it to be sucked into the engine and mixed with fuel. 0 OM642 with EDC17CP46 ECU. Engine starts knocking noise during jerky. Well, in my quest to decrease intake temps and intake manifold temps, I have decided to remove the EGR system. Increase MPG and reduces turbo spool up. Oct 29, 2008 · Now days, a company has came into the scene that has done a lot more for CRD's than back in 08. Aeroturbine muffler, scratch-built 4" stainless exhaust. bg cu nl ki hc rf qq tp kg eu